Grid Modernization Packages
LED LIGHTING GROUP
500 kV Wujiang substation "replaces core" to increase capacity
The 500 kV Wujiang Substation Main Transformer Capacity Expansion Project in Suzhou has been successfully put into operation. With this upgrade, the 500 kV Wujiang Substation has become the largest 500 kV substation in China by transformer capacity, effectively supporting the transmission of clean electricity from western regions to the eastern parts of China and promoting clean, low-carbon development in the Yangtze River Delta.
Located in the western part of Wujiang District, Suzhou, and situated within the Yangtze River Delta Ecological Green Integrated Development Demonstration Zone, the Wujiang Substation was commissioned in May 2004. It supplies over 70% of the electricity demand in Wujiang District and serves as a critical power hub in the Yangtze River Delta. The substation also acts as a key node for integrating clean hydropower from the Jinping-Sunan ±800 kV Ultra-High Voltage Direct Current (UHV-DC) transmission project into Jiangsu Grid, relying almost entirely on hydropower from western regions to stabilize the regional power grid.
With rapid economic growth in the Yangtze River Delta, electricity demand in Wujiang’s eastern zones has surged, pushing the original three 750 MVA main transformers to their operational limits. To address this, the transformers were upgraded to 1,000 MVA units, increasing the substation’s total capacity from 5.61 million kVA to 6.36 million kVA. This expansion enhances annual power supply capacity by 6.5 billion kWh—equivalent to meeting the annual needs of 2 million households—and alleviates winter peak-load pressures in the region.
The project involved phased construction, including replacing 56 sets of disconnectors, upgrading automation systems, and implementing rigorous safety protocols. It exemplifies China’s efforts to integrate renewable energy, optimize grid infrastructure, and advance the "dual carbon" (carbon peaking and neutrality) goals through large-scale infrastructure modernization.
Special Applications
Harsh Environments (High Altitude, Salt Spray, Extreme Temperatures)
Key Focus: Corrosion resistance, moisture-proofing, low-temperature adaptability.
Solutions:
Material Upgrades: Stainless steel or aluminum casings with hot-dip galvanized coatings; Nomex paper or epoxy resin encapsulation for windings.
Low-Temperature Optimization:
Synthetic ester oils (low viscosity) to prevent freezing; amorphous alloy cores to reduce magnetostriction noise.
Sealed Design:
IP68-rated enclosures with nitrogen purging to block salt spray and moisture ingress.Hazardous Areas (Chemical Plants, Mining Zones)
Key Focus: Explosion-proofing, fire resistance, electromagnetic shielding.
Solutions:
Explosion Protection: Ex d-certified flameproof enclosures with pressure relief valves.
Fire Safety:
Ceramic-coated silicon rubber insulation (IEC 60335 compliant) .
EMI Mitigation:
Double-shielded windings to suppress arcs and electromagnetic pulses.
Rural Grid Solutions
Unstable Loads & Long Transmission Distances
Key Focus:
Energy efficiency, wide load adaptability, easy maintenance.
Solutions:
Energy-Saving Designs: Amorphous alloy core transformers (70–80% lower no-load losses) for intermittent loads (e.g., irrigation systems).
Modular Architecture:
Hot-swappable fault modules to minimize downtime.
Smart Monitoring:
IoT-enabled sensors (LoRa/NB-IoT) for real-time load and temperature tracking.Renewable Energy Integration (Solar/Wind Microgrids)
Key Focus:
Harmonic suppression, voltage regulation.
Solutions:
On-Load Tap-Changing (OLTC): ±10% voltage adjustment to stabilize solar/wind inverter outputs.
Reactive Power Compensation: Integrated SVGs (Static Var Generators) to limit THD <5%.
Urban Grid Solutions
Space-Constrained, High-Reliability Areas
Key Focus:
Compact design, stealth installation, smart grid integration.
Solutions:
Underground Substations: SMC composite enclosures (IP68) with noise <55dB.
Gas-Insulated Transformers (GIS):
SF6-insulated units for metro/subway applications (50% size reduction).
Smart Grids & DC Microgrids
Key Focus:
Demand response, bidirectional power flow.
Solutions:
Digital Twin Systems: Edge computing for predictive maintenance and real-time load balancing.
1500V DC Interfaces:
Compatibility with solar/storage systems for hybrid microgrids.